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Tool Presetters |
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เครื่องจักร, อุปกรณ์เกี่ยวกับเครื่องจักร, เครื่องมือกล
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KELCH
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Kelch GmbH |
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สินค้า, ผลิตภัณฑ์
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It's all a question of setting!
High-performance, precise tool setting is essential when the highest degree of manufacturing precision and maximum efficiency of production
resources are required.
We are convinced that you will find the most appropriate solution within our extensive range of KENOVA set line tool presetters. Tailored to every use
and every budget.
KELCH can offer you the widest range of vertical tool presetters. The portfolio ranges from the simplest entry-level models through to machines with several CNC axes.
Are you looking for special applications?
KELCH has them all.
After all, it is precisely special solutions for out of the ordinary measuring tasks that differentiate a supplier of expertise.
For example, our patented module monitoring system MoDeTec automatically monitors whether the insert module fitted is the correct one for the adapter chosen in the control. It is now impossible to use an incorrect insert module! And as reference values are immediately available, there is instant assignment to adapters, machines and tools.
KENOVA set line V123
The handy desktop device for quick and easy measuring.
The KENOVA set line V123 is the flexible tool presetter with a host of benefits. The unit is perfect for quick tool presetting directly at the machine or in the workshop. It is also an ideal additional unit for a central setting room.
The V123-device is the correct choice for determining quick and reliable measurements.
The KENOVA set line V123 is synonymous with testing, checking, measurement, adjustment and re-adjustment.
KENOVA set line V224
The handy tabletop unit with intelligent and intuitive software.
The KENOVA set line V224 represents the evolution from entry-level models to the BASIC line. Compact and unimposing, it can undertake a range of measuring tasks and also includes a CMOS camera and a printer interface.
This unit is the perfect system to introduce you to non-contact tool measurement. The 5.7-inch touch screen guides operators intuitively through the measuring tasks, ensuring they quickly achieve the measuring result required. The fine adjustment for both axes enables operators to position the tool in the camera image securely and precisely. A wide range of different adaptor sleeves means that most tool holders can be set in the spindle.
- Fine adjustment for the X and Z-axis.
- Clamp for longitudinal and lateral axis.
- Rotatable tool holders, hardened and ground with a standard gauge for the longitudinal and transverse axis for zero point adoption.
When it is a question of workpiece measurement and presetting, KELCH should be the first name you contact. For after all, KELCH has accumulated more than 70 years of experience in this sector. You will benefit from this experience, whether it is for the selection of materials or the correct combination of individual components. Our reliable and professional advice will ensure that you find the correct and appropriate device for for your needs. KELCH offers the widest range of presetters, in both vertical and horizontal designs. You can be sure that with KELCH you will find the right product for your requirements so that you will increase the quality of your production and therefore save money.
We place the highest possible value on high-grade components and high-precision mechanical machining. The overriding premise at KELCH is: “Accuracy comes from precise mechanics”. Where other companies rely on software corrections, we offer mechanical stability. Due to the stable grey cast iron, the base and the tower are considerably more resistant to temperature changes and machine vibrations. Furthermore, tools with a weight of up to 150 Kg can be measured on our devices without any problems. If heavier weights ever need to be measured, then we can also facilitate this using an additional
mechanical support.
A spindle of unsurpassed quality forms the first interface to the tool. An ergonomic one-hand operation of the optical carrier enables the fast placement of the tool in the cutting picture. Easy to use and clearly-structured software that delivers the results you need rounds off the package.
The new compact tool presetter for maximum precision
in the smallest of spaces.
The new KENOVA set line V5 range is ideal for modular expansion and, at the same time, the tool presetter takes up very little space. Both the main body as well as the tower are made of tried-and-tested grey cast iron. The hand wheels are easy to reach and simple to operate when space is tight. They provide for comfortable fine adjustment across the entire measuring range.
The KENOVA set line V5 range has easy, pneumatic one-hand operation, which can be controlled as required on one axis or on both axes. By mechanically clamping the tools, the high-precision spindle guarantees maximum repeatability. The machine's versatility is reflected by the different spindle inserts, which are available in SK, HSK, Capto and VDI designs. With its optional CNC spindle, the unit provides for automatic focusing of the tooling edge. Automatic checking of the radial and axial run-out is also possible at the press of a button.
The new user-friendly kOne Business software delivers maximum operating convenience and guides users intuitively to the right result.
KENOVA set line V345 / V466
With the Industrial line of tool presetters, Kelch offers the perfect solution to meet the growing demands of the industry. high quality coupled with the option of digital networking in the factory.
- A stable unit made from torsion-resistant steel profiles and two linear guides with linear ball bearing form the basis of both axes.
- Rigid, highly-precise design of the X and Z axes.
- The endless fine adjustment on both axes enables a micrometer-finesetting of the axes.
- The pneumatic one-hand operation enables both axes to be quickly adjusted, individually or together if desired.
- highest level of measurement precision through precise brand-name glass scales in both axes.
| | Measuring range | Measuring range length | Measuring system |
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| V345P |
400 mm |
500 mm |
Projector |
| V345C |
400 mm |
500 mm |
Camera |
| V466 |
600 mm |
600 mm |
Camera |
KENOVA set line V345 P
Equipped with a high-contrast profile projector for optical cutting edge scanning.
- 110 mm focus screen diameter, 20× magnification and 15° incline
- Precise, problem-free measuring
- 100 % workshop-compatible
- Resistant to dirt and other external influences
- Flexible, rotatable template to check angles and radii
Measuring values are evaluated using KELCH Micro digital measurement electronics.
Digital display.
KELCH Micro Digital LCD display.
Projector
Optical high-quality, high-conprojector for transmitted light. 20× magnification.
When it is a question of workpiece measurement and presetting, KELCH should be the first name you contact. For after all, KELCH has accumulated more than 70 years of experience in this sector. You will benefit from this experience, whether it is for the selection of materials or the correct combination of individual components. Our reliable and professional advice will ensure that you find the correct and appropriate device for for your needs. KELCH offers the widest range of presetters, in both vertical and horizontal designs. You can be sure that with KELCH you will find the right product for your requirements so that you will increase the quality of your production and therefore save money.
The revolution in tool presetting.
Ease of use coupled with maximum precision. The KENOVA set line V9xx range is modern, ergonomically designed and unique in its structure. With its mineral cast base, cast in one piece from the guideway to the floor, KELCH is setting new benchmarks in the design of tool presetters. This construction promises a durable and consistent mechanical KELCH quality.
Product features of mineral cast:
- Environmentally-friendly manufacture due
using cold casting
- Sustainable recycling is possible,
e.g. for road building
- Vibration-damping
- Less sensitive to temperature fluctuations
thanks to thermal inertia
- Precise measuring owing to robust structure
The selective quick adjustment of the axes has always been the standard at KELCH. The slide clamp can be released quickly and easily and the cutting edge comes into focus.
Ergonomically designed, fully functioning touch screen interface, with axis control at several speeds and spindle functions
(e.g. clamping/releasing).
KENOVA set line V9xx
The integrated CNC-measuring station fulfilling the most exacting demands placed on measuring tasks and measuring results.
Unique performance features:
- Solid measuring device on a single block mineral cast base; also available as a seated or accessible workstation
- CNC-control in up to 4 axes, also manually operable for quick measuring, even without reference data
- Automatic axis process by powerful servo motors for high-precision positioning of the axes
- Flexible installation of space-optimised peripheral equipment with height-adjustable monitor plate for a user-friendly working environment
- Compact storage of all accessories, such as monitor, keyboard, printer and adaptor, makes work easier
- The computer and electronics are tidily accommodated and easy to access in the spacious switch cabinet
- Workshop-compatible and durable with an industry PC for measurement control
- Individually adaptable to all measuring tasks and data flows
- Drawer for storage of tools and other ancillary materials
Precise shrinking and setting in one unit.
Shrink grip and shrink release, measurement and presetting – the KENOVA set line V9xx-S offers all this and more. A tool presetter combined with an inductive shrink fit device:
Dynamics and flexibility in one.
KENOVA set line V9xx-S combines the KENOVA set line V9xx tool presetter and the i-tec® XL shrink fit device® to create an automatic station. The KENOVA set line V9xx-S enables tools to be perfectly measured, preset and simultaneously shrunk on one device. A unique feature of the dynamic shrink fit process is the fact that tools can be very quickly shrunk and adjusted to the required target dimension.
Dynamic presetting
In the phase in which the chuck is opened by warming, the tool is set exactly to its target length fully automatically. The benefits of this process include the short cycle times and the option of changing the tool in a single cycle. Naturally chucks from different “quality manufacturers” can also be used here.
Presetting
If measurements are necessary, which do not permit setting during the expansion phase of the chuck, the length of the shank tool is determined using setting adaptors prior to heating. The tool is finally shrunk to its target length using intelligent calculation and pre-positioning of the setting pins. This process is mainly designed for complex measuring tasks or for HSS tools.
Side unit
Compact design with various storage options.
Worktop of side unit
Cooling sockets and inserts with tools and setting pins ergonomically arranged.
[/one_second]
Shrink coil in action
[/one_second]
Tool identification
RoWi2 - Table-top taper cleaner for tool holders. A neat job.
Clean tapered tool holders are essential to be able to manufacture precisely with
the corresponding tools.
Even minimal residue dirt may lead to scrap here. Our RoWi device helps to achieve maximum fitting accuracy due to residue-free cleaning. Furthermore, it protects the spindle and the machine.
KELCH thus provides you with everything you need for
– literally – frictionless procedures.
Clean tool holders ensure precision at the cut surface:
- Reduce waste
- Increase the tool life
- Protect the machine spindle
- Ensures high precision and process reliability
- Maintains the run-out accuracy of the tooling system
Exchangeable cleaning module
Time switch
Formed hand grip for safe handling
Advantages
- Modular cleaning device for cleaning various tool holder tapers
- Robust housing with integrated time switch, to avoid continuous operation of the device
- Ergonomic design for safe and easy operation
- Resistant to rust and cooling lubricants
- Fast, gentle and reliable cleaning of extremely dirty or
resinified tool holders
Drive unit
- Item no.: 260.500 (EU-version), 260.501 (US-version)
- Motor: Alternating current motor with approx. 65 rpmn/min
- Power connection: 1 ~ 100 - 240V, 45 - 65Hz
- Power output: max. 0,12 kW
- Taper sizes: All standard taper sizes in
HSK, PSC and SK are available.
Cleaning module
| Item No. | Taper size *1 |
|---|
| 260.502 |
SK 40 DIN *2 |
| 260.504 |
SK 50 DIN, JIS-B, ANSI CAT |
| 260.513 |
HSK 63 Form A, C, E |
| 260.515 |
HSK 100 Form A, C, E |
| 260.523 |
PSC 63 |
*1 More taper sizes available on request. *2 Conversion kit to MASBT.
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